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In the past 25 years,
vapor curing has grown with the success of the prestressed concrete
industry. Kraft Energy™ has proudly served this industry
for more than 15 years as a member of the PCI (Prestressed Concrete
Institute).
Two Types of Systems
The traditional method of live steam curing, or vapor
curing as
we call it, has been supplemented with an additional system –
ThermalCure™, which is a radiant heat system utilizing hot
water in distribution pipes under the concrete form.
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The
features of vapor
curing or live steam curing are:
- High early strength development to allow for early strand de-tensioning
and greater form (asset) utilization
- Efficient heat transfer by using live steam which is the most
efficient means of transferring heat energy – providing
for a reduction in energy consumption
- Reduction in maintenance and insurance costs versus a traditional
boiler
- Relatively inexpensive and simple distribution pipe layouts
- Achieve curing temperatures up to 160°F (70°C)
The features of the ThermalCure™ or radiant heat
system are:
- Elimination of condensation on the floor of the production
building
- Recirculation of heated water is very efficient
- Low corrosion rate of the steel distribution pipe
- Achieve curing temperatures up to 120°F (50°C)
- More involved distribution layouts due to increasing the pipe
surface area to provide efficient heat transfer
Equipment
Kraft Energy™ has the equipment to meet every requirement, from basic
two-speed vapor generators and state-of-the-art variable speed units to ThermalCure
radiant heat systems. Either system may be paired with a colour Touch Screen
User Interface, temperature sensors and/or VaporWare™ recording software.
Match Curing
Kraft Energy™ curing equipment may also be used in combination with the
latest generation of test cylinder versus concrete product “match” curing
control systems, taking all the guesswork out of concrete curing.
In addition to providing equipment to fit each
customer’s need, Kraft Energy™ offers turnkey installation,
which includes complete drawings, delivery and installation of
equipment, as well as commissioning and training.
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