Kraft Energy's Perspective on Steam Curing, Vapor Curing and Concrete Curing
Kraft Energy™ is dedicated to serving the needs of the manufactured
concrete products industry. Our complete focus has been to listen to
the needs of the concrete manufacturing marketplace and respond with
innovative concrete curing products.
The concrete market we serve is worldwide and ever changing. To succeed, we
have learned to be on top of the innovative, technical issues and to respond
quickly. Our goal is to serve as a neutralizing agent to manufacturers of concrete
products: we strive to develop concrete curing systems that reduce the amount
of cementitious material and additives, while using less energy and increasing
plant utilization over less space requirements.
We continue to solve problems faced by the concrete curing industry. For instance,
Kraft Energy™has broadened its scope to provide turnkey concrete curing
systems. We learned from our customers that they needed complete curing services,
from system design to installation to commissioning.
Manufactured concrete producers don’t always have time or resources
to devote to researching and implementing concrete curing solutions.
In response to their demands, our company now provides services encompassing
all facets of concrete curing.
While we maintain and build our expertise in concrete curing systems, Kraft
Energy™ leadership is seeking other ways to improve the final concrete
product. We are expanding our product portfolio to include concrete curing
equipment used in the production of precast concrete products. And we are partnering
with respected equipment manufacturers in bringing their products and technology
to the marketplace.
As always, we follow the guidelines of our corporate mission statement:
Kraft Energy™ is dedicated to improving the efficiency and effectiveness
of accelerated concrete curing while increasing product strength and quality.
We will continue to make and sell the highest quality concrete curing systems
available worldwide and to provide exceptional service before the sale, during
installation and throughout the life of the system. In addition, we strive
to make innovations to the concrete production process that will positively
affect the final cured product.
Product Development of
Steam Curing, Vapor Curing, Concrete Curing Technologies
Kraft Energy™ wants to be your single-source supplier of accelerated
concrete curing products and industry expertise. To give ourselves the
competitive edge in the marketplace, we have developed a team of trained
professionals who are dedicated to improving all aspects of concrete
curing.
Our top-notch engineering team meets the challenge of constantly improving
the equipment we manufacture and deliver. Every aspect of a piece of
equipment is meticulously designed and refined over time to provide the
highest quality possible. Our systems reach the customer with the best
engineering and craftsmanship available in the market.
As the manufactured concrete products industry evolves, Kraft Energy™ continues
to focus on research & development. Our R&D effort is not limited
to a few people hiding away in a laboratory. Instead, our entire company--including
management, sales people and engineers--make up our R&D endeavor.
We realize that every client meeting, every sales call and every installation
is an opportunity to learn and grow. In fact, most of our vapor curing
and stearm curing research is conducted with customers at their production
facilities, who themselves are developing new concrete products for the
marketplace. We listen to concrete producers to better understand their
problems. We then work with customers on-site to develop solutions.
In response to our customers’ needs, Kraft Energy™ is changing
and growing. We are adapting technology from other industries for use
in accelerated curing. An example is the insulated door (for a curing
chamber) we now offer that was originally designed for the food processing
industry. We are also changing internally. We have increased our employee
base to include people with experience in the precast concrete industry.
At Kraft Energy™, we are perpetual innovators for the benefit
of the manufactured concrete products industry and believe in the future
of this versatile building material.
Why Steam Curing, Vapor Curing, Concrete Curing?
Kraft Energy™ is dedicated to helping concrete producers get
the most from their concrete curing investment.
Precast concrete producers differ from some manufacturers in that they have
a two-step manufacturing process where the second step is sometimes seen as
optional. The first step, precast concrete casting, is a given. But the second
step, accelerated curing, is sometimes neglected. The reason for skipping accelerated
curing is usually the same from producer to producer: it costs money. And since
concrete producers are in the business of making money, it can be difficult
to choose to spend additional money in the production process.
Precast concrete producers who look at the big picture, however, realize
that accelerated curing provides cost savings in both time and materials
that not only offset the expense but also provide additional return on
the investment. And, accelerated concrete curing provides a better quality
product, which satisfies customers and reduces waste. Many of our customers
are investing a lot of money in new, more sophisticated production equipment.
They realize that investing only in the front end only doesn’t
make sense. The back end of the process, the steam curing, vapor curing,
concrete curing process, deserves their attention as well.
In this website, you can learn more details about the cost savings and
benefits of concrete curing systems from Kraft Energy™.
Here is a summary of how accelerated concrete curing saves money.
Accelerated concrete curing systems:
• Lower the cost of producing concrete products by reducing the amount
of cement and other additives required in the mix
• Decrease energy costs by efficiently using heat created by cement during
curing
• Reduce turnaround time for hardened products, which frees up rack space
and makes better use of production personnel
• Dramatically lessen the number of rejects and customer complaints
An example I often use to illustrate these concepts involves concrete
pavers: there are both financial and quality incentives to
accelerate the curing of concrete pavers. Accelerating the hardening
of the pavers reduces the amount of rack space, building space and
pallets required – reducing the initial capital expense of a
greenfield project. Reduced hardening times of no more than 12 hours
allow for immediate secondary processing (splitting, grinding and polishing,
tumbling, etc) without intermediate yard storage saving a huge amount
of money on strapping materials, transportation and yard space. Accelerated
concrete curing allows for the use of GGBFS (ground granulated blast
furnace slag) and other latent hydraulic by-products that reduce material
costs. From a quality aspect, proper curing improves the consistency
of all concrete properties including color, strength and durability,
and it reduces the likelihood of secondary efflorescence and lessens
complaints.
Whether choosing Vapor, Quadrix™, Convect-Air™, ThermalCure™ or
an air circulation system, (our steam curing, vapor curing, concrete
curing systems) the consistency achieved by controlling the concrete
curing portion of the production process will become immediately evident – providing
a sense of having made an overdue change for the better.
Kraft Energy™, is dedicated to concrete curing technology at
its best and appreciate your interest in the subject. This website is
an example of our commitment to this industry. We trust it will educate
you about concrete curing and guide your decisions in incorporating curing
systems into your business. We are here to answer your questions and
want to help you select the best accelerated curing system for your business.
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